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Identify the following quality control activities as either value-added or non-value-added.

Premises
Processing returned materials
Materials inspection
Scrap material
Preventive machine maintenance
Rework
Design engineering
Finished goods inspection
Customer service calls
Responses
Value-added
Non-value-added

Correct Answer

Processing returned materials
Materials inspection
Scrap material
Preventive machine maintenance
Rework
Design engineering
Finished goods inspection
Customer service calls

In a lean environment, raw materials are delivered less frequently than in a traditional environment.

A) True
B) False

Correct Answer

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Which of the following is an example of value-added time?


A) Processing time
B) Wait time during inspection
C) Wait time in inventory
D) Both B and C

E) None of the above
F) B) and C)

Correct Answer

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Make-to-order companies typically produce in small batch sizes.

A) True
B) False

Correct Answer

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Which of the following is a value-added activity?


A) scrap processing
B) rework
C) preventive maintenance
D) warranty work

E) A) and B)
F) C) and D)

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Alaskan Pattern Company makes dressmakers' patterns using a machine that stamps the pattern outline onto tissue paper. The stamping center produced 40,000 patterns in August, with a machine time per pattern of 20 seconds. Annual budgeted cell conversion costs were as follows: Alaskan Pattern Company makes dressmakers' patterns using a machine that stamps the pattern outline onto tissue paper. The stamping center produced 40,000 patterns in August, with a machine time per pattern of 20 seconds. Annual budgeted cell conversion costs were as follows:    Alaskan planned 2,500 total machine hours for the year.  Calculate Alaskan's budgeted cell conversion cost rate for the year. Alaskan planned 2,500 total machine hours for the year. Calculate Alaskan's budgeted cell conversion cost rate for the year.

Correct Answer

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Budgeted cell conversion cost ...

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In a lean system, the work in process and raw materials inventory accounts are combined.

A) True
B) False

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Make-to-order companies produce mainly to stock inventory.

A) True
B) False

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  From the above schedule of activity costs, determine the value-added costs. A)  $177,000 B)  $191,000 C)  $156,000 D)  $104,000 From the above schedule of activity costs, determine the value-added costs.


A) $177,000
B) $191,000
C) $156,000
D) $104,000

E) None of the above
F) All of the above

Correct Answer

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Which of the following statements best describes the relationship among the costs of quality?


A) Spending more on prevention and appraisal costs will reduce the total overall costs of quality.
B) Spending more on prevention and appraisal costs will increase the total overall costs of quality.
C) Adequate spending on prevention and appraisal costs will eliminate all internal and external failure costs.
D) The amount spent on prevention and appraisal costs has no impact on the amount spent on internal and external failure costs.

E) B) and D)
F) A) and B)

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Identity the following by their type of quality cost.

Premises
Scrap
Warranty work
Testing
Returned merchandise
Vendor quality
Recalls
Operator training
Preventive machine maintenance
Responses
External failure costs
Preventive costs
Internal failure costs
Appraisal costs

Correct Answer

Scrap
Warranty work
Testing
Returned merchandise
Vendor quality
Recalls
Operator training
Preventive machine maintenance

Which of the following is an example of a nonfinancial measure?


A) lead time
B) setup time
C) units scrapped
D) all of the above

E) A) and B)
F) A) and C)

Correct Answer

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A quality control activity analysis indicated the following four activity costs of a hotel. A quality control activity analysis indicated the following four activity costs of a hotel.    Sales are $750,000 for the year. Prepare a cost of quality report. Sales are $750,000 for the year. Prepare a cost of quality report.

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A process-oriented layout segments production facilities into functional departments.

A) True
B) False

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Peters Manufacturing Co. operates in a lean manufacturing environment. The company had scheduled production of 95,000 units during February in its Y12 cell. Actual February production totaled 88,200 units. Peters had budgeted conversion costs for February totaling $900,000 and budgeted production hours totaling 2,000. Compute Peters' budgeted cell conversion cost per unit for Cell Y12.

Correct Answer

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Budgeted cell conversion cost ...

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Set up time is disregarded as an improvement priority under the ____ manufacturing concept.


A) traditional
B) lean
C) total quality management
D) product cost

E) B) and C)
F) A) and B)

Correct Answer

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  From the above schedule of activity costs, determine the prevention costs. A)  $30,000 B)  $74,000 C)  $76,000 D)  $104,000 From the above schedule of activity costs, determine the prevention costs.


A) $30,000
B) $74,000
C) $76,000
D) $104,000

E) A) and D)
F) A) and C)

Correct Answer

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In a lean environment, the journal entry to record raw materials purchases would include a credit to the raw materials inventory account.

A) True
B) False

Correct Answer

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Sifton Electronics Corporation manufactures and assembles electronic motor drives for video cameras. The company assembles the motor drives for several accounts. The process consists of a lean cell for each customer. The following information relates only to one customer's lean cell for the coming year. Projected labor and overhead, $7,370,000; materials costs, $28 per unit. Planned production included 4,000 hours to produce 27,500 motor drives. Actual production for August was 1,600 units, and motor drives shipped amounted to 1,380 units. From the foregoing information, determine the amount of the conversion costs charged to Raw and In Process Inventory during August.


A) $369,840
B) $408,480
C) $428,800
D) $473,600

E) C) and D)
F) A) and B)

Correct Answer

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Prevention costs and appraisal costs are considered costs of controlling quality.

A) True
B) False

Correct Answer

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